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IRRITATING OR CORROSIVE GASES AND VAPORS
LUNG IRRITATION AND DAMAGE: intense exposure (prolonged exposure to irritants or brief exposure to corrosives) causes lung tissue to swell and seep fluid, a condition called chemical pneumonitis; lungs may be damaged enough to cause death. Methyl isocyanate caused
chemical pneumonitis in the Bhopol India tragedy. Chemical pneumonitis survivors may have permanent lung damage with symptoms similar to emphysema and a form of asthma in which airways constrict when exposed to quite low levels of irritating chemicals.
EYE IRRITATION AND DAMAGE: irritating and corrosive gases may cause intense pain and temporary eye damage which can take several weeks to heal. During exposure the eyes are usually tightly shut--which opens the victim up to the hazards of temporary blindness. Direct eye contact with irritants and corrosive liquids or powders can cause (at best) short term irritation and swelling to (worst case) permanent blindness. Quick and correct actions can reduce symptoms and prevent blindness. Prevention is the best approach to prevent eye damage; wear goggles and face shields when handling corrosive materials. However, if contact does occur, wash chemical out of eyes immediately and continue rinsing with a gentle stream of water for 15 minutes.
SKIN IRRITATION AND DAMAGE: Corrosive chemicals cause severe burns which will form scars unless treated properly. Wash contaminated skin with soap and water (or special solvent in several notable cases--bromine, phenol, hydrogen fluoride) immediately.
Irritating chemicals cause a wide range of skin effects including burns, blisters, redness, itching, dryness, cracks (i.e., between fingers), roughness and a variety of skin problems termed dermatitis (skin inflammation). In general irritant effects are not severe, but are at least, annoying and at worst, temporarily or permanently debilitating (i.e., when an irritant effect turns into an allergy).
EXAMPLES OF IRRITATING AND CORROSIVE CHEMICALS:
Gases such as ammonia, chlorine, bromine, ozone, cyanogen chloride, phosgene, arsenic trichloride, nitrogen oxides, sulfur oxides, hydrogen chloride, acrolein, formaldehyde, fluorine,
Liquids and solids such as strong acids, bases, chlorinated solvents (dichloroacetone, methylene chloride), organic bases, organic solvents, detergents, metal salts (chromates, nickel sulfate). See list below.
Acids and anhydrides
Acetic acid, acetic anhydride, acid mixtures, battery fluids, chlorosulphonic acid, chromic acid, chloroacetic acid, dichloroacetic acid, fluoroboric acid, fluorsilicic acid,
hydrobromic, hydrochloric, hydrofluoric and hydriodic acids, methacrylic acid, nitric acid, nitrohydrochloric acid, perchloric acid, phenolsulphonic acid, phosphorus pentoxide, propionic acid, selenic acid, spent acids, sulphamic acid, sulphuric acid and oleum (fuming sulphuic acid), sulphurous acid, thioglycolic acid, trichloroacetic acid.
Alkalis
Ammonium hydroxide, potassium hydroxide (caustic potash), quaternary ammonium hydroxides, sodium hydroxide (caustic soda).
Halogens and halogen salts
Aluminum bromide and chloride, ammonium bifluoride and other bifluorides, antimony trichloride, pentachloride and pentafluoride, beryllium chloride, boron trichloride, bromine, chlorine, calcium fluoride, chromic fluoride, chromous fluoride, iron chlorides (ferric chloride, ferrous chloride), fluorine, iodine, lithium chloride, phosphorus oxybromide and oxychloride (phosphoryl bromide and chloride), phosphorus trichloride
and pentachloride, phosphorus sulphochloride (thisphosphoryl chloride), potassium fluroide and bifluoride, potassium hypochlorite, pyrosulphuryl chloride, sodium chlorite, sodium fluoride, sodium hypochlorite, stannic chloride, sulphur chloride, sulphuryl chloride, thionyl chloride, titanium tetrachloride, vanadium dichloride, zinc chloride.
Interhalogen compounds
Bromine trifluoride and pentafluoride, chlorine trifluoride, iodine monochloride.
Organic halides, organic acid halides, esters and salts
Acetyl bromide, allyl chloride and allyl iodide, acrylonitrile monomer, allyl chloroformate, allyl iodide, ammonium thiocyanate, anisoyl chloride, benzyl chloride, benzhydryl bromide (diphenyl methyl bromide), benzoyl chloride, benzyl bromide, butyl acid phosphate, benzyl chloroformate (benzyl chlorocarbonate), chloroacetyl chloride, ethyl chloroformate (ethyl chlorocarbonate), dibromoethane (ethylene bromide). 1,2-dichloroethane (ethylene chloride), ethylene oxide, fumaryl chloride, ethyl chloroformate (methyl chlorocarbonate), propionyl chloride, iso-propylchloroformate, diisooctyl acid phosphate, p-chlororbenzyl chloride, chloropropionyl chloride, sodium tluorosilicate.
Chlorosilanes
Allyl trichlorosilane, amyl trichlorosilane, butyl trichlorophenltrichlorosilane, cyclohexyl trichlorosilane, dichlorophenyl trichlorosilane, diethyl trichlorosilane, diphenyl dichlorosilane, dodecyl trichlorosilane, hexadecyl trichlorosilane, hexyl trichlorosilane, methyl trichlorosilane, nonyl trichlorosilane, octadecyl trichlorosilane, octyl trichlorosilane, phenyl trichlorosilane, trimethyl trichlorosilane, vinyl trichlorosilane.
Miscellaneous corrosive substances
The following corrosive substances are widely used but do not fall into any of the above classes: ammonium sulphide, benzene sulphonyl chloride, benzyl dimethylamine, beryllium nitrate, catechol, chlorinated benzenes and toluenes, chlorobenzaldehyde, chlorocresols, cresols, cyclohexylamine, dibenzylamine, dichlorophenol, diethyl sulphate, diketene, dimethyl sulphate, hexamethylenediamine, hydrazine, hydrogen peroxide, organic peroxides, phenols, soda lime, sodium aluminate, sodium amide, sodium bisulphate, sodium bisulphite, sodium chromate and dichromate, sodium pyrosulphate, sodium hydride, triethyltertramine, tritolyl borate, silver nitrate.
Proprietary mixtures, i.e., cleaning, disinfecting, bleaching, degreasing solids or solutions based on these chemicals are corrosive to a degree dependent upon dilution.
SENSITIZERS (ALLERGENS)
Some chemicals cause allergies; an allergy (or sensitivity) is an abnormal response to low exposure levels of chemicals which don't elicit a similar response in the majority of people. The allergic response can be quite serious. Once an allergy develops it usually does not go away. If the symptoms are serious, the person must not be allowed to work where the chemical is used or generated. Allergic responses vary from life threatening (anaphylactic "bee sting" type reactions which can cause death by asphyxiation within minutes of exposure); to moderate (dermatitis, severe headache, head or chest cold or flu symptoms); to slight (rash, dry skin, itching nose or eyes).
Chemicals which cause skin sensitivities (by class and several examples of each): coal tar and its derivatives (cresol, pyridine, acridine);dyes (including auramine, amido-azo-benzene, aniline black);dye intermediates (acridine and compounds; aniline and compounds); benzidine and compounds (naphthalene and compounds);explosives (fulminate of mercury, picric acid, sodium nitrate);insecticides (many);natural resins (i.e., dammar, japanese lacquer, pine rosin, copal);natural oils (cashew, coconut, cutting, linseed, mustard, tung);photographic developers (hydroquinone, bichromates, pyrogallol);plasticizers (stearic acid, butyl cellosolve stearate, etc.); rubber accelerators and antioxidants (p-toluidine, guanidine);synthetic resins (acrylic, alkyd, epoxy, chlorophenyls);enzymes (proteolytic enzymes, B. subtilis)
CENTRAL NERVOUS SYSTEM (CNS) DEPRESSANTS ANESTHETIC AND NARCOTIC GASES, VAPORS AND LIQUIDS (MOSTLY SOLVENTS)
Anesthetic or narcotic materials depress the central nervous system (CNS, the brain and spinal cord) causing sleepiness, dizziness, drunk behavior, headache and often nausea and vomiting. Many organic solvents, alcohols, ethers, ketones, esters, etc. are CNS depressants. CNS effects generally occur within a few minutes of overexposure and may last quite awhile, until the chemical has been detoxified by the liver.
Chlorinated hydrocarbon solvents (methylene chloride, methyl chloroform, carbon tetrachloride, etc.) have a peculiar and dangerous effect at high exposure levels (inhalation or direct skin contact): they cause changes in heart function (similar to a heart attack) which can cause death in
minutes. The exposure situation is usually use of these materials in a confined area, where extremely high exposure levels can rapidly develop. Deaths in "glue sniffing" may also be due to this type of heart effect.
One of the most dangerous symptoms of overexposure to CNS depressants is inebriation (drunk behavior) because victims are more likely to make mistakes, to fall or trip, and are less likely to follow or hear instructions or see imminent danger. They are dangerous to themselves and others. Watch for signs of inebriation due to overexposure to chemicals, both in your co-workers and yourself. Many chemicals (especially solvents) can enter the body through the skin, and entry by this route is often more toxic than by oral or inhalation routes. (Propylamine is ten times as toxic via skin than via mouth). Some areas of skin are more easily penetrated by chemicals than others: the scrotum is very easily penetrated (which makes contaminated slacks particularly hazardous); the scalp and forehead are quite easily penetrated, and the palm of the hand is the least easily penetrated. OSHA and ACGIH workplace standards regulate permissible air levels of chemicals; if chemicals can also get into the body via skin, then these organizations give them an "S" or "skin" notation, which means that skin contact must be controlled as well. Chemicals denoted "skin" by ACGIH and OSHA are listed in the following table.
SYSTEMIC TOXINS
Systemic toxins damage tissues at sites other than the point of contact. They enter the body through the skin, mouth or lungs, spread via blood, and damage one or more internal organs such as the liver, kidneys, blood forming tissue, reproductive system, brain or nerves. Systemic damage is usually caused by long term exposure (years) to relatively low levels of chemicals, an exposure pattern often found in industry. Short term exposure to high levels of chemicals (acute exposure) is less likely to cause systemic toxic effects.
We learn about systemic toxicity from human experience (e.g., occupational overexposure) and animal research. Some chemicals have many target organs, some just one. The target organ depends on the material and route and pattern of exposure. It is best to treat systemic toxins as possibly harmful to all organs, since the complete toxicity profile is usually not known. Examples:
CHEMICALS THAT AFFECT SEVERAL ORGANS: halogenated hydrocarbons (many); benzene, phenols (brain and bone marrow/blood forming tissue); ionizing radiation (skin, gut, bone marrow, reproductive organs); carbon disulfide (nervous system, heart); methanol, n-hexane, methyl n-butyl ketone (nerves, brain); organophosphorus compounds, tetra-alkyl lead (brain); lead (bone marrow, brain, conceptus); manganese (lungs); cadmium (lungs, testes); beryllium (lungs); mercury (kidneys, brain); arsenic (many organs including blood); phosphorous (bones); selenium (liver); fluorides (many organs); dichloromethane (kidney, liver, brain); 2-ethoxyethanol (kidney, liver, brain, reproductive system).
CHEMICALS THAT PRIMARILY AFFECT THE BLOOD: acetonitrile, aniline, antimony, arsenic, benzene, carbon disulfide, carbon tetrachloride, cobalt, DDT, ethyl silicate, EGMME, ethylene oxide, fluorides, lead, manganese, mercury, methylchloride, nitrobenzene (nitrophenol), phenylhydrazine, radium, selenium, tetrachloromethane, thallium, thorium, toluene, toluene diamine, toluidine, trichloroethylene, trinitrotoluene, uranium, vanadium, xylene.
CHEMICALS THAT PRIMARILY AFFECT THE LIVER: acrylonitrile, aflatoxin, allylalcohol, antimony, arsenic, beryllium, bromobenzene, cadmium, carbon disulfide, carbon tetrachloride, cerium, chlorinated diphenyls, chlorinated naphthalenes, chloroform, cobalt, cycloheximide, cycloparaffin, DDT, dioxane, dimethyl formate, dimethyl nitrosamine, dinitrophenol, diphenyl, ethanol, ethylene chlorohydrin, ethylene dichloride, hydrazine, methyl bromide, methyl chloride, methyl formate, methylene chloride, nitrobenzol, phenol, phenylhydrazine, phosphorous, pyrolizidine alkaloids, tannic acid, tetrachloroethane, thioacetamide, trichloroethylene, triflurochloroethylene, trinitrotoluene, uranium, urethane.